How to Get to the Fuel Pump in a Honda Silverwing [Step-by-Step Guide]

How to Get to the Fuel Pump in a Honda Silverwing [Step-by-Step Guide]

When confronted with the daunting prospect of changing a defective gas pump in your Honda Silverwing, it is essential to arm your self with the precise data and instruments. This step-by-step information will empower you to deal with this job with confidence, making certain the one you love Silverwing roars again to life with newfound vigor.

Earlier than diving into the method, it is important to collect the mandatory instruments. You will want a set of screwdrivers, wrenches, and a socket set. Security must be your paramount concern, so do not forget to put on gloves and eye safety all through the process. With all of the instruments in place, find the gas pump, which is often located underneath the gas tank. Fastidiously disconnect the gas strains and electrical connectors hooked up to the pump.

Eradicating the Aspect Panels

To entry the gas pump, you will have to take away the facet panels of the Honda Silverwing. Here is an in depth information on find out how to do it:

Step 1: Take away the Entrance Panel

Find the 2 screws securing the entrance panel to the physique. Use a Phillips head screwdriver to take away these screws. Then, fastidiously elevate the entrance panel off and set it apart.

Step 2: Take away the Beneath Panel

There are six screws securing the underneath panel: two on the entrance, two within the center, and two on the again. Take away these screws with a Phillips head screwdriver. As soon as all of the screws are eliminated, gently pull the underneath panel straight right down to detach it from the physique.

Step 3: Take away the Aspect Panel (Left or Proper)

Find the three screws securing the facet panel to the physique: one on the prime, one within the center, and one on the backside. Take away these screws with a Phillips head screwdriver. Then, fastidiously elevate the facet panel off and set it apart.

Screw Location Variety of Screws
Entrance Panel 2
Beneath Panel 6
Aspect Panel (Left or Proper) 3

Finding the Gas Tank

The gas tank on the Honda Silverwing is positioned beneath the seat. To entry the tank, observe these steps:

1. Take away the seat by lifting up on the entrance of the seat and pulling it in the direction of you.

2. Find the gas tank cap on the highest of the tank. The cap is often black or grey and has a Honda brand on it.

3. Take away the gas tank cap by turning it counterclockwise.

4. Carry the gas tank up and out of the motorbike.

Accessing the Gas Pump

The gas pump is positioned contained in the gas tank. To entry the gas pump, observe these steps:

1. Take away the gas filter from the gas pump. The gas filter is positioned on the facet of the gas pump and is held in place by a single bolt.

2. Take away the gas pump from the gas tank. The gas pump is held in place by 4 bolts. Take away the bolts and elevate the gas pump out of the tank.

3. Disconnect {the electrical} connector from the gas pump.

4. Take away the gas pump from the motorbike.

Gas Pump Elimination Desk

Step Motion
1 Take away gas filter from gas pump
2 Take away gas pump from gas tank.
3 Disconnect electrical connector from gas pump.
4 Take away gas pump from motorbike

Disconnecting the Gas Strains

To disconnect the gas strains, you have to to observe these steps:

  1. Find the gas strains. The gas strains are usually positioned on the facet of the gas tank. They’re normally black or blue in colour.

2. Take away the gas line clamps. The gas line clamps are small metallic clips that maintain the gas strains in place. Use a pair of pliers or a screwdriver to take away the clamps.

  1. **Disconnect the **gas strains.

    As soon as the gas line clamps are eliminated, you’ll be able to disconnect the gas strains by pulling them straight off the gas tank. Watch out to not harm the gas strains or the gas tank when disconnecting them.

Gas Line Location
Provide line Proper facet of the tank
Return line Left facet of the tank
  1. Plug the gas strains. As soon as the gas strains are disconnected, you have to to plug them to stop gas from leaking out. You should utilize a rubber cap or a chunk of tape to plug the gas strains.

Eradicating the Gas Tank

1. **Find the gas tank.** The gas tank is positioned underneath the seat of the motorbike.

2. **Disconnect the gas line.** Use a wrench to loosen the gas line clamp and disconnect the gas line from the gas tank.

3. **Disconnect {the electrical} connector.** Find {the electrical} connector for the gas pump and disconnect it.

4. **Take away the gas tank bolts.** There are 4 bolts that maintain the gas tank in place. Use a wrench to take away these bolts.

Eradicating the Gas Pump

1. **Find the gas pump.** The gas pump is positioned contained in the gas tank.

2. **Take away the gas pump retainer.** Use a screwdriver to take away the screws that maintain the gas pump retainer in place.

3. **Pull out the gas pump.** As soon as the gas pump retainer is eliminated, you’ll be able to pull out the gas pump from the gas tank.

Changing the Gas Filter

1. **Find the gas filter.** The gas filter is positioned contained in the gas tank, close to the gas pump.

2. **Take away the gas filter.** Use a wrench to loosen the gas filter clamp and take away the gas filter.

3. **Set up the brand new gas filter.** Set up the brand new gas filter within the reverse order of elimination.

Reinstalling the Gas Tank

1. **Place the gas tank in place.** Place the gas tank in place on the motorbike.

2. **Set up the gas tank bolts.** Tighten the 4 bolts that maintain the gas tank in place.

3. **Join {the electrical} connector.** Join {the electrical} connector for the gas pump.

4. **Join the gas line.** Join the gas line to the gas tank and tighten the gas line clamp.

Accessing the Gas Pump

To entry the gas pump in a Honda Silverwing, you have to to take away the next elements:

  1. Seat
  2. Rear physique panel
  3. Gas tank
  4. Battery
  5. Gas pump cowl

Eradicating the Gas Pump Cowl

1. Find the gas pump cowl on the left facet of the motorbike, beneath the gas tank.

2. Take away the 2 bolts that safe the duvet utilizing a 10mm socket.

3. Fastidiously elevate the duvet off the motorbike.

As soon as the gas pump cowl is eliminated, you’ll have entry to the gas pump. The gas pump is held in place by a single bolt. Take away this bolt utilizing a 12mm socket and punctiliously elevate the gas pump out of the gas tank.

When reinstalling the gas pump, make sure to use a brand new O-ring on the gas pump inlet. Tighten the gas pump bolt to the required torque and reinstall the gas pump cowl.

Element Torque
Gas pump bolt 10 Nm (7 ft-lbs)
Gas pump cowl bolts 5 Nm (3 ft-lbs)

Disconnecting the Electrical Connector

As soon as the gas tank is faraway from the chassis and the gas pump meeting is uncovered, you have to to disconnect {the electrical} connector that provides energy to the gas pump. Comply with these steps:

1. Find {the electrical} connector on the gas pump meeting. It’s usually a black or grey plastic connector with a number of wires resulting in it.
2. Press the discharge tab or button on {the electrical} connector. This can launch the locking mechanism that holds the connector in place.
3. Gently pull {the electrical} connector immediately from the gas pump meeting. Watch out to not harm the wires or terminals.
4. As soon as {the electrical} connector is disconnected, you have to to take away the gas pump meeting from the gas tank. To do that, find the mounting bolts or screws that maintain the gas pump meeting in place and take away them.
5. Fastidiously elevate the gas pump meeting out of the gas tank.
6. Examine {the electrical} connector for harm or corrosion. If the connector is broken or corroded, it could must be changed.
7. If {the electrical} connector is in good situation, you’ll be able to reconnect it to the gas pump meeting by following the steps in reverse order.

Eradicating the Gas Pump Mount

To take away the gas pump mount, you have to to:

  1. Find the gas pump mount. It’s positioned on the underside of the gas tank, in the direction of the rear of the motorbike.
  2. Take away the 2 bolts that safe the gas pump mount to the gas tank.
  3. Fastidiously elevate the gas pump mount off of the gas tank.
  4. Disconnect the gas line from the gas pump mount.
  5. Disconnect {the electrical} connector from the gas pump.
  6. Take away the gas pump from the gas pump mount.
  7. 7. Examine the gas pump mount for any harm or put on.

    Fastidiously examine the gas pump mount for any indicators of harm or put on. If there may be any harm or put on, the gas pump mount might must be changed. Seek advice from the producer’s directions for particular substitute procedures.

    Harm or Put on Motion
    Cracks or breaks Exchange the gas pump mount.
    Rust or corrosion Clear the gas pump mount with a wire brush and apply a rust-resistant coating.
    Bent or deformed Exchange the gas pump mount.

    Extracting the Gas Pump

    1. Security Precautions

    Make sure the engine is off and has cooled down. Disconnect the destructive battery terminal for security.

    2. Find the Gas Pump

    Seek advice from your Honda Silverwing’s service handbook to find out the gas pump’s actual location.

    3. Take away the Gas Tank

    Find the gas tank’s mounting bolts and disconnect any electrical connections. Fastidiously elevate the gas tank and set it apart.

    4. Disconnect the Gas Strains

    Use gas line pliers or a wrench to detach the gas strains related to the gas pump.

    5. Entry the Gas Pump Meeting

    Relying in your Silverwing mannequin, chances are you’ll have to take away an entry panel or housing to realize entry to the gas pump meeting.

    6. Unbolt the Gas Pump Meeting

    Find the bolts or screws securing the gas pump meeting in place and punctiliously take away them utilizing an appropriate socket or wrench.

    7. Carry Out the Meeting

    As soon as the bolts are eliminated, gently elevate the gas pump meeting out of its housing.

    8. Separating the Gas Pump from the Meeting

    The gas pump is often secured throughout the meeting utilizing a retaining ring or a locking mechanism. Seek advice from your service handbook for particular directions on find out how to safely take away the gas pump from the meeting. Normally, this entails utilizing a circlip pliers to take away the retaining ring or fastidiously prying the gas pump away from the meeting whereas being conscious of potential electrical connections.

    9. Examine the Gas Pump

    As soon as the gas pump is extracted, examine it for any seen harm or put on. Test the filter and gas strains for any clogging or particles.

    Reinstalling the Gas Pump

    With the gas filter put in, it is time to reassemble the gas pump. Begin by fastidiously aligning the gas pump with the gasket and gas filter. As soon as it is in place, safe it with the bolts. Torque the bolts to the required torque, which will be discovered within the service handbook or within the desk under.

    Yr Torque (Nm)
    2001-2003 10 Nm (7.4 ft-lbs)

    2004-2009 12 Nm (8.9 ft-lbs)

    As soon as the gas pump is secured, reconnect the gas line and electrical connector. Double-check that the whole lot is related correctly and tightened to the right torque.

    Reassembling the Gas System

    10. Reconnecting the Gas Pump

    Now that the gas pump is again in place, it is time to reconnect the gas strains. Begin by attaching the decrease gas line to the pump’s inlet port. Guarantee the road is totally seated and tightened utilizing the equipped clamp. Subsequent, do the identical for the higher gas line, which connects to the pump’s outlet port. Once more, make certain the road is safe. Lastly, reconnect {the electrical} connector to the gas pump. Make sure the connector is pushed in firmly till it clicks into place.

    Step Description
    1. Connect decrease gas line to pump’s inlet port.
    2. Connect higher gas line to pump’s outlet port.
    3. Reconnect electrical connector to gas pump.

    With the gas strains and electrical connector reconnected, your gas system is now reassembled. Use the remaining steps to finish the reinstallation of the gas module and tank.

    Honda Silverwing How To Get To The Gas Pump

    To get to the gas pump on a Honda Silverwing, you have to to take away the next elements:

    • The seat
    • The rear fairing
    • The gas tank
    • The airbox
    • The throttle physique

    Upon getting eliminated these elements, it is possible for you to to entry the gas pump. Watch out when eradicating the gas pump, as it’s related to the gas strains. Additionally, you will want to interchange the gas pump gasket whenever you set up the brand new gas pump.

    Individuals Additionally Ask About Honda Silverwing How To Get To The Gas Pump

    How do I do know if my Honda Silverwing gas pump is dangerous?

    There are a couple of indicators that will point out that your Honda Silverwing gas pump is dangerous. These indicators embrace:

    • The engine is tough to begin.
    • The engine stalls when you are using.
    • The engine loses energy when you are using.
    • You hear a whining noise coming from the gas tank.

    How a lot does it price to interchange a Honda Silverwing gas pump?

    The fee to interchange a Honda Silverwing gas pump will differ relying on the 12 months and mannequin of your motorbike. Nevertheless, you’ll be able to anticipate to pay between $200 and $400 for the elements and labor.

    Can I substitute the Honda Silverwing gas pump myself?

    Sure, you’ll be able to substitute the Honda Silverwing gas pump your self. Nevertheless, it is very important notice that it is a complicated restore. In case you are not comfy working in your motorbike, it’s best to take it to a mechanic.